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ELASTOFOAM POLYURETHANE PROCESSING MACHINES
  • ELASTOFOAM D-10
  • ELASTOFOAM D-15
  • ELASTOFOAM D-20
  • ELASTOFOAM D-30
  • AIRO - LOADING PUMPS

  • ELASTOFOAM D-10
    This model is very compact and pre assembled, very easy to install and operate. Ideal for insulating small articles such as thermowares, water bottles, ice boxes etc. Fully variable ratio, high speed mixing and splash free pouring. Can be fitted with various types of Injection Nozzles. Hardened steel mixing head with material recirculation facility. High torque PMDC motors with individual control, electronic error detection and audio-visual alarm, very low power consumption and lowest operating cost.


    Minimum shot capacity ------ 05 grams per second
    Maximum shot capacity ------ 150 grams per second
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    ELASTOFOAM D-15
    This model is very compact and pre assembled very easy to install and operate. Ideal for insulating small articles such as thermowares, water bottles, ice boxes etc. Fully variable ratio, High speed mixing and splash free pouring. Can be fitted with various types of Injection Nozzles. Hardened steel mixing head with material recirculation facility. High torque PMDC motors with individual control, electronic error detection and audio-visual alarm, very low power consumption and lowest operating cost.

    Minimum shot capacity ------ 10 grams per second
    Maximum shot capacity ----- 200 grams per second

    Tank capacity ------------------- 40 + 40 litres
    Solvent tank -------------------- 20 litres
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    ELASTOFOAM D-20
    This model is very compact and pre assembled


    Minimum output ------ 20 grams per second
    Maximum output ------ 300 grams per second

    Power consumption 2.5 Kw 3 Phase


    Pumps

    This model is fitted with low revolution high accuracy volumetric SS gear pumps. The high torque PMDC motors supported by suitable gear boxes offers very high accuracy in output and ratio control. The low revolution also reduces wear and tear of the moving parts associated with metering. SS 316 MOC and total absence of copper contents prevents component reaction inside the metering pumps.


    Temperature Control

    Large heat exchangers are provided for instant cooling of the components also built in cooling inside the tank can be provided upon request.


    Tanks

    60 litre storage tanks are made of mild steel, jacketed and has visual level indicator and drain facility. Non jacketed versions available on request. Different capacity tanks with MS / SS construction available. These tanks can be fitted with agitator/stirrer, minimum/maximum level control and has provision for automatic loading.


    Mixing Head

    Elastofoam mixing heads are designed to prevent head blockages during injection process. The materials re- circulate through two different spools keeping them separate till the injection port to prevent cross contamination. The mixing head is actuated by a double rack pneumatic cylinder valve. The internal of the mixing head is suitably designed for high speed mixing to achieve a homogenous mixture, and splash free pouring into the foaming cavity. The entire mixing head unit is made from hardened alloy steel and no need to replace any time. Replacement parts include only O rings and bearing.


    Cleaning System

    25 litre SS pressurised solvent tank with visual level indicator, automatic pressure release valve, pressure indicator, pressure regulator and solvent filter are provided as standard. An emergency cleaning system in the event of power failure is also inter connected with the cleaning system. Water washing units are provided up on request.


    Control Panel

    The control panel has the following functions displayed.

    1. Polyol pump on/off
    2. MDI pump on/off
    3. Polyol output control
    4. MDI output control
    5. RPM indicator for Polyol
    6. RPM indicator for MDI
    7. Mixer on/off, timer on/off
    8. Metering error (Audio visual warning of a fault in metering)


    Options

    1. AC motors with frequency drives can be fitted up on request
    2. Touch screen PLC controls
    3. Component tank stirrer
    4. Minimum maximum level control
    5. Automatic tank loading
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    ELASTOFOAM D-30



    Minimum output ------ 20 grams per second
    Maximum output ------- 500 grams per second


    Power consumption 3.5 Kw 3 Phase



    Pumps

    This model is fitted with low revolution high accuracy volumetric SS gear pumps. The high torque PMDC motors supported by suitable gear boxes offers very high accuracy in output and ratio control. The low revolution also reduces wear and tear of the moving parts associated with metering. SS 316 MOC and total absence of copper contents prevents component reaction inside the metering pumps.


    Temperature Control

    Large heat exchangers are provided for instant cooling of the components also built in cooling inside the tank can be provided upon request.


    Tanks

    240 litre storage tanks are made of mild steel, jacketed and has visual level indicator and drain facility. Non jacketed versions available on request. Different capacity tanks available on request. These tanks can be fitted with agitator/stirrer, minimum/maximum level control and has provision for automatic loading.


    Mixing Head

    Elastofoam mixing heads are designed to prevent head blockages during foaming operations. The materials re-circulate through two different spools keeping them separate till the injection port to prevent cross contamination. The mixing head is actuated by a double rack pneumatic cylinder valve. The internal of the mixing head is suitably designed for high speed mixing to achieve a homogenous mixture, and splash free pouring into the foaming cavity. The entire mixing head unit is made from hardened alloy steel and no need to replace any time. Replacement parts include only O rings and bearing.


    Cleaning System

    25 litre SS pressurised solvent tank with visual level indicator, automatic pressure release valve, pressure indicator, pressure regulator and solvent filter are provided as standard. An emergency cleaning system in the event of power failure is also inter connected with the cleaning system. Water washing units are provided up on request.


    Control Panel

    The control panel has the following functions displayed.

    1. Polyol pump on/off
    2. MDI pump on/off
    3. Polyol output control
    4. MDI output control
    5. RPM indicator for Polyol
    6. RPM indicator for MDI
    7. Mixer on/off, timer on/off


    Options

    1. AC Motors with frequency drives can be fitted up on request
    2. Touch screen PLC controls
    3. Component tank stirrer
    4. Minimum maximum level control
    5. Automatic tank loading
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    AIRO - LOADING PUMPS
    Airo air operated loading pumps manufactured by elastofoam incorporates high precision engineering and meets very high quality standards. Though suitably designed for polyurethane systems it is ideal for transferring any hazardous liquids.



      1. Maintenance free

      2. No spillage
      3. Flow control facility
      4. Pressure control facility
      5. Suitable for wide range of corrosive chemicals, solvents and acid fuels and oils
      6. High pressure and high head
      7. Operates on very low air pressure

      8. Seals : Teflon, Viton, Silicon
      9. Total stainless steel construction
    10. Totally flame proof

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